Linear Vibrating Screen For Gravel Custom

Linear Vibrating Screen for Gravel

Linear Vibrating Screen for Gravel

Straight-line motion · Even material spread · Efficient steep-angle conveying
Linear vibrating screen · twin synchronized exciters for straight-line motion
Core specifications
Deck width1200 – 2400 mm
Installation angleUp to 25° (steeper than circular screens)
Capacity50 – 550 t/h
Motor power2 × 5.5 – 2 × 22 kW
Motion typeSynchronized twin-exciter straight-line

Linear Vibrating Screen for Gravel – Overview

The SMC linear vibrating screen for gravel uses twin counter-rotating exciters to generate a straight-line vibration trajectory rather than the circular motion of eccentric-shaft screens, spreading gravel evenly across the full deck width while conveying material efficiently even at steeper installation angles than circular motion screens typically allow.

The twin exciter system consists of two shafts rotating in opposite directions, synchronized so that their combined force vector produces a purely linear (straight-line) throw rather than a circular or elliptical path, and this linear throw direction can be set at an angle relative to the deck to optimize the balance between material conveying speed and screening residence time.

Because material is evenly distributed across the full deck width almost immediately after entering a linear screen, rather than gradually spreading as it does on some circular motion screens, screening efficiency tends to be more consistent across the deck, particularly valuable for gravel where uniform bed depth improves separation accuracy.

The steeper achievable installation angle of linear motion screens, without sacrificing conveying speed, allows plants to fit screening equipment into layouts with less available headroom or where a more compact structural footprint is needed compared to the shallower angles typically used with circular motion screens.

Deck panels for gravel screening are commonly specified in heavy-duty rubber or polyurethane given gravel's abrasive, impact-heavy nature compared to finer material, with panel thickness and hardness selected to balance wear life against screening precision for the target gravel size fractions.

The synchronized twin-exciter drive requires precise timing between the two shafts, maintained through a mechanical or electronic synchronization system, and regular inspection of this synchronization is important since even small timing drift can degrade the pure linear motion into an elliptical pattern that reduces screening performance.

Typical applications include gravel sizing in aggregate and mining operations, pre-screening ahead of crushers where steep installation angles help fit equipment into tight plant layouts, and any gravel screening duty where even material distribution across deck width is a priority.

For gravel screening applications needing even material distribution and flexibility for steeper installation angles, the SMC linear vibrating screen's twin-exciter design delivers efficient, consistent performance.

Technical specifications

ModelDeck width (mm)DecksCapacity (t/h)Power (kW)
LVS-12301200250–1502×5.5
LVS-184818002120–3202×11
LVS-216021003220–4302×18.5
LVS-246024003320–5502×22
Sanming Mining - Raising Industry Standards
Company Profile
View More →
Sanming is an international Mining Machinery Equipment Supplier that integrates R&D, Manufacturing, and Sales of Rock Crushing&Screening equipment, as well as Sand Making, Sand Washing, and Grinding equipment. Sanming has passed ISO9001 quality system certification.
As China Linear Vibrating Screen For Gravel Manufacturers and Wholesale Linear Vibrating Screen For Gravel Factory, our equipments are widely used in the fields of Sand and Gravel Aggregate processing, Mining, and Construction Waste Resource utilization.
"Sanming" brand equipments are not only distributed in nearly 30 provinces in China, but also exported in large quantities to multiple countries in Central Asia, the Middle East, South America and Africa, and has received unanimous praise from users. Our main production base is located in Qidong (Shanghai Pudong New Area Industrial Park). We warmly welcome your visit to our factory.
Shanghai Sanming Mining Equipment Manufacturing CO., LTD.
  • 200+

    Number Of Products

  • 20,000

    Factory Area

  • 500w

    Annual Sales

  • 40%

    Annual Export Ratio

How It Works – Working Principle

Twin Synchronized Exciters

Two counter-rotating shafts combine to produce pure straight-line motion.

Even Full-Width Spread

Material distributes evenly across the deck almost immediately upon entry.

Steep-Angle Conveying

Linear motion maintains conveying speed even at steeper installation angles.

Adjustable Throw Angle

The linear throw direction can be tuned to balance speed against residence time.

Applications & Industries

Gravel Sizing Operations

General-purpose gravel screening in aggregate and mining plants.

Tight Layout Pre-Screening

Steep installation angles fitting equipment into compact plant designs.

Even-Distribution-Critical Duty

Applications where uniform bed depth across deck width matters most.

Impact-Heavy Coarse Screening

Durable panel options suited to gravel's abrasive, impact-heavy nature.

Selection Guide – Choose the Right Model

LVS-1230

Feed: 1200mm wide · Capacity: 50–150 t/h
Compact linear screen for smaller gravel operations.

LVS-1848

Feed: 1800mm wide · Capacity: 120–320 t/h
Balanced model for standard-scale gravel screening.

LVS-2160

Feed: 2100mm wide · Capacity: 220–430 t/h
Higher-capacity option for larger gravel plants.

LVS-2460

Feed: 2400mm wide · Capacity: 320–550 t/h
Top-capacity model for major gravel screening throughput.

Comparison – Linear Vibrating Screen vs Circular Vibrating Screen
Key Performance Indicators
Linear Motion
88%
Circular Motion
65%
Linear Motion
82%
Circular Motion
60%
Linear Motion
70%
Circular Motion
85%

Full-width material distribution · Steep-angle conveying efficiency · General-purpose versatility (relative)

Linear Vibrating Advantage

  • More even material distribution across deck
  • Efficient at steeper installation angles
  • Consistent screening accuracy across width

Circular Vibrating Screen

  • Wider proven general-purpose application range
  • Simpler single-shaft exciter design
  • Lower cost for standard screening duty
Key Components – Built to Last

Twin Synchronized Exciters

Counter-rotating shafts producing the linear vibration trajectory.

Synchronization System

Mechanical or electronic timing keeping the twin exciters precisely aligned.

Heavy-Duty Rubber/PU Panels

Wear-resistant deck panels suited to gravel's abrasive, impact-heavy duty.

Reinforced Screen Box

Structure sized for the dynamic loads of steep-angle linear operation.

Isolation Spring Mounts

Support the screen box while absorbing linear-motion dynamic forces.

Dual Drive Motors

Independently powering each of the twin synchronized exciter shafts.

Installation & Commissioning

Foundation

Support structure accommodating the screen's steeper installation angle option.

Exciter Synchronization Setup

Verify and set precise timing between the twin exciter shafts.

Panel Installation

Fit heavy-duty rubber or polyurethane panels suited to gravel screening.

Commissioning

No-load run to confirm pure linear motion, then gradual gravel feed.

Maintenance Schedule & Wear Trend
Wear/Component Life Over Time (Relative)
100%
Start
80%
500h
62%
1100h
40%
1800h
20%
2600h
6%
3400h

Monitor exciter synchronization closely — timing drift degrades linear motion into an inefficient elliptical pattern.

Daily Checks

  • Motion pattern verification (linear vs elliptical)
  • Panel condition
  • Material distribution across deck width

Weekly Checks

  • Inspect synchronization system
  • Check isolation spring condition
  • Verify panel wear pattern

Monthly

  • Grease both exciter shafts
  • Inspect synchronization timing precisely
  • Check panel tensioning

Yearly

  • Full dual-exciter bearing inspection
  • Complete synchronization system service
  • Replace panels as needed
Quality You Can Trust
Why choose Sanming

Sanming is a professional manufacturer of R&D, manufacturing and sales

Shanghai Sanming Mining Equipment Manufacturing CO., LTD. Shanghai Sanming Mining Equipment Manufacturing CO., LTD.

Frequently Asked Questions (FAQ)

1. How does linear motion differ from circular motion screening?
Twin counter-rotating exciters combine to produce a pure straight-line vibration trajectory, rather than the circular path generated by a single eccentric shaft, resulting in more even material distribution and efficient steep-angle conveying.
2. Why does linear motion spread material more evenly?
The straight-line throw direction distributes material across the full deck width almost immediately upon entry, rather than gradually spreading as material travels down the deck as can occur with circular motion.
3. What installation angles does this screen support?
Linear motion screens can typically be installed at steeper angles, up to around 25 degrees, while maintaining conveying speed, compared to the shallower angles typically used with circular motion screens.
4. What happens if the twin exciters lose synchronization?
Timing drift between the two shafts degrades the pure linear motion into an inefficient elliptical pattern, reducing screening performance, which is why synchronization should be monitored and maintained regularly.
5. What panel materials are recommended for gravel screening?
Heavy-duty rubber or polyurethane panels are commonly specified given gravel's abrasive, impact-heavy nature, with thickness and hardness selected to balance wear life against screening precision.
6. Can the throw angle be adjusted?
Yes, the linear throw direction can be tuned relative to the deck to optimize the balance between material conveying speed and screening residence time for your specific application.
7. What capacity range is available?
Capacity ranges from 50 to 550 t/h depending on deck width and configuration, suitable for a wide range of gravel screening operations.
8. How is the twin-exciter synchronization maintained?
A mechanical or electronic synchronization system keeps the two shafts precisely timed; this system should be inspected regularly as part of routine maintenance.
9. Is this screen suitable for fine material as well as gravel?
While it can handle a range of material sizes, it is generally specified and optimized for gravel and coarser aggregate screening rather than very fine particle separation.
10. What foundation considerations apply to steep-angle installation?
Steeper installation angles change the support structure's load geometry, so foundation design should account for the specific angle selected for your installation.
11. How does maintenance differ from a circular vibrating screen?
The primary additional maintenance consideration is monitoring and maintaining precise synchronization between the twin exciter shafts, which circular motion single-shaft screens do not require.
12. What warranty is offered?
A standard 12-month warranty covers manufacturing defects, with deck panels and the synchronization system covered under standard wear-item terms.
After-Sales Support & Services

Installation Angle Consultation

Guidance on optimal angle selection for your plant layout and gravel type.

Heavy-Duty Panel Supply

Rubber and polyurethane panels stocked for gravel's abrasive screening duty.

Synchronization Service Support

Assistance maintaining precise twin-exciter timing for optimal performance.

24/7 Technical Support

Ongoing assistance for linear vibrating screen operations.

Message Us If You Have Any Questions
Contact Us